
Machine Operator - Level 3 - 24/7 nights (6p-6a)
Job Description
Position Summary:
At this level, the associate can perform more complex duties per standard work including process changeovers and troubleshooting with minimal guidance or help from a trainer or support. They can recognize and solve some non-routine problems.
Essential Duties & Responsibilities:
• Complete set-up and operation of machining equipment in a safe and efficient manner.
• Perform start-stop procedures including machine and conveyor start-up, loading of raw material, and machine shutdown.
• Perform simple and advanced changes, adjustments, and set-up to tooling and fixtures.• Complete records and forms.
• Check machined parts visually and dimensionally according to quality standards.
• Clean chips from tooling and parts.
• Recognize and report machine malfunctions and part discrepancies to supervisor.
• Preset tooling as required.
• Set-up parts, process and machine as required.
• Perform daily, semi-annual and annual machine maintenance.
• Correct problems in set-up, non-conformance, tooling and machining processes.
• Make suggestions for process changes that may improve machining operations.
• Maneuver around machine, includes but may not be limited to standing, bending, stretching and walking.
• Repair, replace and/or modify the equipment if required.
Education and/or Work Experience Requirements:
Required:
• High school diploma or equivalent
• External: Minimum of 30 months (about 2 and a half years) of applicable machining experience.• Internal: Must be fully qualified as a Level 2 Machine Operator
• Advanced knowledge about metal or plastic cutting processes and equipment
• Self-motivated and able to learn at a fast pace.
• Demonstrates proficient machining, communication, and troubleshooting.
• Operate machine: that includes loading and unloading parts, inspection gages, comparator, micrometers, calipers, 6” rule, dial indicator, ring gages, drill/reamer, Johnson gages and Datum gages, magnifier and lights, miscellaneous hand tools and chip strippers.
• Identifies and corrects machining problems relative to tools and tool holders, collets and chucks.
Critical Competencies:
Customer Focus
• Direct and assist others in getting required support work completed in a timely manner• Independently display prioritization skills
• Understand and anticipate the internal customers’ needs and initiate action to meet them
• Meeting customer needs is their driver
Reliability and Integrity
• Drives improvements and helps others make a positive impact on quality and plant metrics
• Along with providing it themselves, encourages others to provide reliable information• Acts as a direct liaison with product, process and quality Engineers to ensure appropriate application of technology
• Supports organizational changes positively through actions and words
Flexibility
• Always willing to be flexible in their schedule
• Shares knowledge that they have obtained with others• Open to taking on new challenges
• Can easily be interrupted or redirected to a new task, or site based on Swagelok’s needs
• Has useable ideas to help increase equipment reliability
Teamwork
• Creates strong morale and spirit within the team by encouraging others and making them feel valued and important
• Facilitates Root Cause analysis effort for equipment reliability• Facilitate Shift Start up and departmental meetings
• Promotes group reputation in a positive manner
• Effectively coordinates resources to achieve ZCD
Communication
• Communicates well with all different levels in the organization (shop floor, office, engineering, supervisors, managers, directors, lean leaders, etc.)
• Promotes own ideas and information with others• Drill-down to root cause in all work order solutions
• Communicate through appropriate escalation channels when required
• Is a voice for Quality and will take time to explain theories and philosophies
• Receives input from others
Accountability
• Drives team goals and results
• Takes ownership of the actions and results of the team as a whole• Coordinate, communicate, and execute in the absence of supervision
• Control emotions and reactions according to the situation and the audience
• Provides accurate and detailed documentation including the use of SIS
• Provides feedback to Supervision and guidance for other specialists in training
Working Conditions and/or Physical Requirements:
• Ability to safely and successfully perform the essential job functions consistent with the ADA, FMLA and other federal, state and local standards, including meeting qualitative and/or quantitative productivity standards.
• Ability to maintain regular, punctual attendance consistent with the ADA, FMLA and other federal, state and local standards.• May be required to pass pre-employment and annual Vision Acuity tests
• Must be able to lift Kegs and Boxes on a regular basis between 25 - 35 pounds and occasionally between 35 - 50 pounds. Considerable standing, stooping and bending is required.