Job Description
At Sun Pharma, we commit to helping you “Create your own sunshine”— by fostering an environment where you grow at every step, take charge of your journey and thrive in a supportive community.
Are You Ready to Create Your Own Sunshine?
As you enter the Sun Pharma world, you’ll find yourself becoming ‘Better every day’ through continuous progress. Exhibit self-drive as you ‘Take charge’ and lead with confidence. Additionally, demonstrate a collaborative spirit, knowing that we ‘Thrive together’ and support each other’s journeys.”
JOB DESCRIPTION:
Job Summary
Provide technical leadership for granulation processes and equipment (wet, dry/roller compaction, and fluid-bed systems), ensuring robust, compliant, and efficient operations across development, scale-up, and commercial manufacturing & operations at all sites of SGO.
Area Of Responsibility
Technical Expertise
• Act as the primary expert for high-shear mixers/RMG, fluid-bed granulators/dryers (FBD), roller compactors, milling and blending systems, bin handling, and closed transfer systems.
• Define and optimize critical process parameters (CPPs) and material attributes (CMAs) for consistent granule quality (PSD, LOD, porosity, flowability—Carr Index / Hausner Ratio).
Troubleshooting & Support
• Lead resolution of chronic issues: low yield, poor granule flow, inconsistent LOD, segregation, over/under granulation, capping/chipping in downstream compression.
• Execute structured RCA (5-Why, Fishbone) and implement permanent corrective actions.
• Should be able to handle troubleshooting and problem-solving, acting as the primary authority for resolving complex production issues, machine malfunctions, and deviations that arise during the granulation process.
• Should have capability for installation and commissioning of granulation equipment.
• Should have knowledge about instrumentation, calibration, and operation of components installed on granulation machines.
Process Optimization/Benchmarking
• Drive OEE improvement, cycle time reduction, and SMED for batch changeovers.
• Implement PAT tools (e.g., NIR moisture, torque/power trend analysis) and digital logging to stabilize batches.
Compliance & Validation
• Ensure adherence to cGMP, cleaning validation, cross-contamination control, containment (OEB levels), ATEX/dust explosion safety.
• Own equipment lifecycle: URS → FAT/SAT → IQ/OQ/PQ, change control, and periodic review; ensure 21 CFR Part 11 compliance for data integrity.
Training & Capability Building
• Ability to Train operators/maintenance on best practices: endpoint detection, sieving/milling, cleaning/line clearance, and safety protocols.
Vendor/OEM Management/Emerging Technologies
• Liaise with OEMs for upgrades, process audits, spares, retrofits (e.g., WIP/CIP, improved bowl designs, containment solutions).
• Candidate should have a flair to remain update on latest Trends and technologies in the field
Physical Requirements: Physically fit for extensive Travel
Technical Knowledge
• Granulation science: binder systems, torque/power curves, endpoint criteria, moisture profiles, PSD control, and downstream compressibility.
• Equipment qualification and validation; data integrity; cleaning validation; containment and ATEX.
• CI toolset: TPM, Lean, Six Sigma (Green/Black Belt preferred), SMED, Kaizen.
• Digital & Analytics: Comfortable with OEE dashboards, trend analysis, PAT signals, and batch data review for CPV.
• Soft Skills: Strong problem-solving, shop-floor presence, stakeholder influence, and vendor management.
*Work experience with Equipment manufacturers will be an added advantage