Special Processes Technical Leader (M/F/D)

We are seeking a highly skilled and detail-oriented Process Engineer with specialized expertise in coating technologies for gas turbine components. The ideal candidate will have hands-on experience in aluminum-platinum deposition and diffusion processes, as well as in the application of thermal barrier coatings (TBCs) using HVOF (High Velocity Oxy-Fuel) and APS (Atmospheric Plasma Spray) technologies. This role is key to ensuring coating quality, process stability, and continuous improvement in high-performance turbine environments.

 

Responsibilities, authorities and accountabilities

Coating Process Engineering:

• Develop, optimize, and standardize coating processes including aluminum-platinum deposition, diffusion heat treatment.
• Define and control process parameters to ensure coating quality, adhesion, thickness uniformity, and compliance with specifications.
• Prepare and maintain detailed process documentation (e.g., work instructions, control plans, technical specifications).

Thermal Spray Operations (HVOF & APS):

• Manage setup and operation of HVOF and APS coating systems.
• Monitor and troubleshoot spray parameters, equipment performance, and powder feed systems to maintain process integrity.
• Ensure safety compliance and equipment calibration in accordance with industry standards.

Quality & Metallurgical Support:

• Work closely with the quality and materials engineering teams to analyze coating defects, microstructures, and process-related anomalies.
• Coordinate root cause analysis (RCA) and implement corrective and preventive actions (CAPA).

New Process Introduction & Continuous Improvement:

• Lead the industrialization of new coating technologies or upgrades, from development to full-scale production.

• Drive process improvements in terms of cycle time, yield, repeatability, and environmental compliance.

• Collaborate with R&D, design engineering, and external suppliers as needed.

• Master’s degree in Materials Engineering, Mechanical Engineering, or Chemical Engineering or equivalent demonstrated hands-on experience

• Solid experience in coating processes for aerospace or energy sector, particularly gas turbines.

• Technical expertise in: Aluminum-platinum deposition and diffusion, Thermal barrier coatings (TBCs), High Velocity  Oxygen Fuel (HVOF) and Atmospheric Plasma Spray (APS) spraying techniques

• Strong understanding of coating microstructures, thermal protection, oxidation/corrosion resistance, and adhesion mechanisms.

• Familiarity with metrology, NDT, and metallurgical analysis techniques.

• Ability to work in a cross-functional team and manage multiple priorities in a fast-paced environment.

• Excellent documentation, communication, and problem-solving skills.

• Proficiency in English.

Fuel your passion

To be successfull in this role you will have:

• Master’s degree in Materials Engineering, Mechanical Engineering, or Chemical Engineering or equivalent demonstrated hands-on experience

• Solid experience in coating processes for aerospace or energy sector, particularly gas turbines.

• Technical expertise in: Aluminum-platinum deposition and diffusion, Thermal barrier coatings (TBCs), High Velocity  Oxygen Fuel (HVOF) and Atmospheric Plasma Spray (APS) spraying techniques

• Strong understanding of coating microstructures, thermal protection, oxidation/corrosion resistance, and adhesion mechanisms.

• Familiarity with metrology, NDT, and metallurgical analysis techniques.

• Ability to work in a cross-functional team and manage multiple priorities in a fast-paced environment.

• Excellent documentation, communication, and problem-solving skills.

• Proficiency in English.

Desired Characteristic

• Right-costing approach

• Continuous improvement mindset

• Strong oral and written communication skills.

• Strong interpersonal and leadership skills.

• Ability to influence others and lead small teams.

• Lead initiatives of moderate scope and impact. Ability to coordinate several projects simultaneously.

• Effective problem identification and solution skills.

• Proven analytical and organizational ability.

Additional Characteristics

• Experience with gas turbine repair/refurbishment processes.

• Knowledge of ISO, NADCAP, or AS9100 standards.

• Exposure to robotic coating systems, automated masking.

Work in a way that works for you

We recognize that everyone is different and that the way in which people want to work and deliver at their best is different for everyone too. In this role, we can offer the following flexible working patterns:

• Working flexible hours - flexing the times when you work in the day to help you fit everything in and work when you are the most productive

Working with us

Our people are at the heart of what we do at Baker Hughes. We know we are better when all of our people are developed, engaged and able to bring their whole authentic selves to work. We invest in the health and well-being of our workforce, train and reward talent and develop leaders at all levels to bring out the best in each other.

Working for you

Our inventions have revolutionized energy for over a century. But to keep going forward tomorrow, we know we have to push the boundaries today. We prioritize rewarding those who embrace change with a package that reflects how much we value their input.  Join us, and you can expect:

• Contemporary work-life balance policies and wellbeing activities

• Comprehensive private medical care options

• Safety net of life insurance and disability programs

• Tailored financial programs

• Additional elected or voluntary benefits

For Italy:The initial pay range for this position will be EUR 60,800 To 83,600.

The provisions of Contratto Collettivo Industria Metalmeccanica e della installazione di impianti will be applied to this position. Section VI – Titolo IV of that collective bargaining agreement relates to pay

The Baker Hughes internal title for this role is: Manufacturing Advisor - Manuf Eng Specialist