AM/DM.- Machining, Engine PU

Responsibilities & Key Deliverables

. Process Design & Development

• Develop and document manufacturing processes for Engine Components (block, head) & Engine Assembly.
• Select appropriate machining tools, cutting parameters, fixtures, gauges, and process flow.
• Prepare process plans, PFMEA, Control Plans, SOPs, and Work Instructions.

2. New Product Introduction (NPI)

• Collaborate with Product Engineering for DFMEA reviews.
• Participate in proto builds and pilot production.
• Drive PPAP/APQP activities for new components.
• Ensure process readiness for SOP (Start of Production).

3. Process Optimization & Continuous Improvement

• Improve process capability, quality, and productivity using:
  • Lean manufacturing
  • Six Sigma methodologies
  • Kaizen / Poka‑Yoke / SMED,
  • 7QC tools,
• Reduce rework, scrap, and process variation.
• Implement cost-saving initiatives (cycle time reduction, tool optimization, automation).

4. Quality & Compliance

• Conduct root cause analysis using 7QC tools.
• Support internal and external audits.
• Monitor process quality parameters and implement corrective actions.

5. Tooling, Equipment & Technology Management

• Select cutting tools, fixtures, gauges, and equipment.
• Coordinate with suppliers for tooling trials and validation.
• Support maintenance teams for resolving equipment issues.
• Recommend and deploy automation, CNC upgrades, or new technologies.

6. Cross‑Functional Collaboration

• Work closely with Production, Quality, Product Engineering, Maintenance, Purchase, and Vendors.
• Support customer queries or complaints related to process performance.
• Lead technical discussions on machining feasibility and process capability