Lead Engineer - Trims Engineering CoE

Responsibilities & Key Deliverables

Design & Engineering Execution: 

• Lead the creation of Master Sections, 3D modeling, and 2D detailing for IP, Airvent, Steering wheel and console components using CATIA V5/3DX.
• Conduct engineering studies (clearance, packaging, fastening strategy, mounting feasibility).
• Support material selection: plastics (ABS, PP, PC+ABS), foams, fabrics, PU, TPO, etc.
• Ensure compliance with ergonomics, safety norms, durability, and performance targets.

Engineering Feasibility: 

• Perform feasibility studies for styling surface, including packaging, tooling (injection/compression molding), and assembly, ensuring proper fit, finish, and gap/flush requirements.
• Apply DFMEA principles to ensure first time right design.
• Work with CAE teams to incorporate analysis results into design changes.
• Conduct root-cause analysis for design, build & validation issues using 8D, etc.

Technical Leadership: 

• Guide a team of 4-5 designers to meet project timelines, quality standards, and BOM management.

Cross-functional Collaboration: 

• Coordinate with styling, manufacturing, Interface, CAE, and suppliers for design, interface alignment, prototype build, and production trials.