Molding Operator - Multiple Shifts

Role Summary

The Molding Operator 3 is an advanced-level operator responsible for full machine setups, process control, and complex troubleshooting of molding equipment. This role serves as a technical resource within the department and plays a key role in maintaining process stability, reducing scrap, and optimizing machine performance. The Molding Operator 3 operates with minimal supervision and supports continuous improvement initiatives while ensuring compliance with safety, environmental, and quality standards.

Key Responsibilities

• Perform complete machine setups, mold changes, and material changeovers independently

• Establish and verify proper process parameters to meet quality and production standards

• Diagnose and resolve complex molding defects and process instability issues

• Analyze scrap trends and implement corrective actions to improve yield and efficiency

• Optimize cycle times and machine performance while maintaining quality requirements

• Validate first-piece inspections and ensure conformance to control plans and specifications

• Utilize precision measuring tools and quality documentation to verify dimensional accuracy

• Collaborate with Engineering, Quality, and Maintenance on tooling improvements and process enhancements

• Support new product launches, trials, and process validation activities

• Serve as an escalation point for Molding Operator 1 and 2 employees

• Train and mentor lower-level operators on setup procedures, defect identification, and troubleshooting techniques

• Ensure accurate production reporting and documentation in required systems

• Maintain strict adherence to 5S standards and all safety procedures, including lockout/tagout

• Participate in and lead continuous improvement initiatives focused on process capability and waste reduction

• Perform additional duties as assigned.

Qualifications Required

• Education: None

• Experience: 4–6 years of progressive molding or manufacturing experience

• Demonstrated proficiency in full machine setups and process troubleshooting

• Strong understanding of molding parameters and defect root causes

• Ability to read and interpret blueprints, control plans, and technical documentation

• Experience using precision measuring instruments

• Ability to operate independently with minimal supervision.

Competencies/Skills

• Advanced Technical Expertise: Deep understanding of molding processes and equipment capability

• Process Ownership: Maintains stable, repeatable production processes

• Troubleshooting Leadership: Resolves complex production and quality issues

• Analytical Thinking: Uses data and observation to improve process performance

• Quality Excellence: Maintains tight tolerances and minimizes scrap

• Mentorship: Develops and supports lower-level operators

• Decision-Making: Makes sound process adjustments within established guidelines

• Continuous Improvement Mindset: Identifies and implements efficiency improvements.

Physical Requirements

• Ability to stand for extended periods during the shift

• Frequent bending, reaching, lifting, and repetitive hand movements

• Ability to lift and carry up to 50 pounds as required

• Ability to work in a manufacturing environment with exposure to heat, noise, and moving machinery

• Manual dexterity to perform complex tooling changes and mechanical adjustments

• Visual acuity to inspect parts and read gauges and documentation

#ind-nonexempt

#ff-dd-ov

Department

Operations

Locations

Whitewater, WI

Employment type

Full-time

Shift

2, 3

FLSA Status

Non-Exempt

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