Senior Engineer - Mechanical Maintenance

The purpose of this position is to manage daily maintenance operations with a team of maintenance personnel to ensure machine and equipment availability, reliability, efficiency, and adherence to quality and safety standards for production. Working in Shift is a requirement.

Degree in Mechanical/ Mechatronics Engineering with minimum 3-5 year of experience in machine maintenance. Preferably in Assembly Lines & Injection Molding Machines

Perform repairs and maintenance tasks to rectify issues identified during inspections or troubleshooting. Provide regular reports on maintenance activities, repairs, and equipment status to stakeholders. Track key department KPIs such as MTBF, MTTR, PMI completion and other relevant metrics. Keep track of spare parts inventory, plan and initiate procurement processes as needed. Allocate maintenance tasks, repairs, inspections, and preventive maintenance activities to team members based on skill levels, workload, and equipment needs. Plan regular inspections to identify potential issues, wear and tear, or signs of malfunction, and address them before they escalate. Provide quick response and support in diagnosing and trouble shooting maintenance problems, using the technical expertise and collaboration with the team to find effective solutions. Participate in TPM activities. Document and analyse maintenance activities, repairs, inspections,maintenance schedules, equipment history, trends, to identify areas of improvement and implement necessary changes. Identify opportunities for Digital projects, smart automation, cost reduction, improvements etc.

Thorough knowledge in basic working of Coil Winding, Resistance welding, Soldering machines, Robot, Pick & Place, Vision system, Marking machines, Servo drives, Feeding systems, Molding machines, Magnetization

• Competent knowledge in types of maintenance (Breakdown, Preventive, Predictive, Condition base Maintenance etc.)
• Advance Knowledge and understanding of Mechanical elements, Control systems, Pneumatics, Hydraulics, Molding machine
• Advance knowledge on electrical and mechanical safety.
• Advance knowledge on lean principles, IATF standards
• Advance knowledge in Diagnosis & Trouble shooting skills of machine elements
• Advance knowledge in Root cause identification & correctives Actions, Machine & gauge capability
• Ability to work in 3shift model
• Ability to identify potential measures (RPP) for cost saving in repairs to machinery budget
• Competent to work in Machine overhauling, Machine upgrade projects
• Drive TPM culture in the responsible area