JOB DESCRIPTION

Position Title:	CRO (PRODUCTION)
Department:	PRODUCTION ( CCR PERSONNEL )
Location:	NIMBOL CEMENT PLANT ( INDIA )
Reports To:	HOD ( PRODUCTION )
No. of Positions Reporting in:	Directly : Company role & contractor role person Indirectly:

* Note: Indirectly indicates reporting through your direct subordinates or their subordinates.

A. Organization Structure

Reporting to Sec. Incharge’s and HOD Production

B. Key Performance Areas

Include target that you may have such as sales/cost/time/Quality, etc.

Production targets as per annual business plan.

Clinker production : 1.8MnT Cement production : 2.1 MnT.

COST REDUCTION: (By keeping specific consumptions within target)

Specific Power:

L/s Crusher : 1.03 units / mt of mat.

Raw mill : 14 units / mt of mat.

Coal mill : 40.00 units / mt of mat

Kiln : 23.5 units / mt of mat

Cem. Mill :30 units / mt of mat

Specific Fuel consumption:

710. K cal / kg. Clinker

RELIABILITY: ( Max. 100% for Prod. Dept.)

ENSURE SAFE WORKING ENVIRONMENT ( Prod. Dept. Activities)

EFFECTIVE UTILISATION OF AVAILABLE SHIFT RESOURCES.

	C. Key Responsibilities
Sl. No.	Responsibilities	% of Time	Weightage
1	OPERATE PLANT AT TARGETTED OUT PUT EFFICIENTLY: - Monitoring of parameters, trends , alarms, feed back from sites and taking corrective actions ,CCR Operations (Kiln,Mills and all other ) - Resetting the new set points for auto loops as per requirement.	30	35
2	Coordinate and communicate effectively on the basis of parameters available in CCR and observations made by site associates concerned people for minimizing down time and smooth shift operation.	15	15
3	Site supervision of specific process related jobs (PH air pocking, housekeeping, machine upkeeping, safe work practices of prod. Dept. etc) in emergency and in shift operation.	10	10
4	Maintaining the product quality as per NCP standard which are getting effected by process parameters due to improper corrective actions.	10	15
5	Effective manpower distribution during shift operation on priority basis for getting optimum out put.	5	5
6	Make necessary arrangements and planning for filling of raw materials in hopper, Coal crushing, and clinker handling.	10	5
7	Supervise refractory jobs during plant shut down (non-routine job, once a four months) and daily routine sit activity	10	5
8	Misc. activities like false air and flow measurements, drop test of weigh feeders, taking part during heat balance, skill upgradation of shop floor people during their regular visit to sites.	5	5
9	Responsible for internal control effectiveness monitoring for the processes.	5	5

D. Authorities

FINAL :

a) Adjustment of operational parameters for efficient operation and to achieve the product quality as per Nimbol cement Plant standard.

b) Start / stop of all sections in emergency conditions or under the broad guide line available in CCR from the HOD ( prod).

c) Reshuffling of available shift man power and resources on priority basis for optimum out put / utilisation and smooth shift operation.

d) Issue of gate pass to shop floor peoples and empty vehicles which are under production dept.

e) Kiln shutdown activity perform

RECOMMENDATION:

a) For improvement projects and operational parameters if they are entirely different from routine ones.

b) for disciplinary action against shop floor people for any type of misconduct inside the plant.

E. Internal Relationships

Please list out, other than your Boss, work related relationships that you have in the organization and the purpose and frequency of such interactions, e.g. for reporting, participation in meetings, co-ordination for data collection/ reports etc.

Internal:
QA, Mines, Mechanical, E&I, Logistics, Safety, HR Etc.

	Role-Department	Frequency of interactions	Purpose
Co-ordination	Quality Assurance & Mines	Regular	To maintain Quality
- do -	Logistics	Regular	Smooth dispatch of clinker and cement
- do -	Services(Mech. & E&I)	Regular	Equipment health monitoring & process control
- do -	Safety	Regular	Checking & Monitoring
- do -	HR(Time Office)	Regular	Manpower monitoring and recording

F. External Relationships

Please list out all the external agencies with whom you have relationship such as dealers/ agencies, subscribers, statutory bodies and the frequency and purpose of such relationship.

External:
Refractory consultants, handling contractors, service vendors Etc.

Role – Department	Frequency of Interaction	Purpose
Refrac consultancy P. Ltd.	Once a four months	For execution and supervision of refractory maintenance job.
	Daily basis	For Spillage handling, Fly ash unloading,
	Daily basis	Raw material & clinker shifting and handling.

Sr. Executive - Production

Job Description

Reporting to Sec. Incharge’s and HOD Production

Include target that you may have such as sales/cost/time/Quality, etc.

Production targets as per annual business plan.

Clinker production : 1.8MnT Cement production : 2.1 MnT.

COST REDUCTION: (By keeping specific consumptions within target)

Specific Power:

L/s Crusher : 1.03 units / mt of mat.

Raw mill : 14 units / mt of mat.

Coal mill : 40.00 units / mt of mat

Kiln : 23.5 units / mt of mat

Cem. Mill :30 units / mt of mat

Specific Fuel consumption:

710. K cal / kg. Clinker

RELIABILITY: ( Max. 100% for Prod. Dept.)

ENSURE SAFE WORKING ENVIRONMENT ( Prod. Dept. Activities)

EFFECTIVE UTILISATION OF AVAILABLE SHIFT RESOURCES.

Sl.

No.

Responsibilities

% of Time

Weightage

1

OPERATE PLANT AT TARGETTED OUT PUT EFFICIENTLY: - Monitoring of parameters, trends , alarms, feed back from sites and taking corrective actions ,CCR Operations (Kiln,Mills and all other )

- Resetting the new set points for auto loops as per requirement.

30

35

2

Coordinate and communicate effectively on the basis of parameters available in CCR and observations made by site associates concerned people for minimizing down time and smooth shift operation.

15

15

3

Site supervision of specific process related jobs (PH air pocking, housekeeping, machine upkeeping, safe work practices of prod. Dept. etc) in emergency and in shift operation.

10

10

4

Maintaining the product quality as per NCP standard which are getting effected by process parameters due to improper corrective actions.

10

15

5

Effective manpower distribution during shift operation on priority basis for getting optimum out put.

5

5

6

Make necessary arrangements and planning for filling of raw materials in hopper, Coal crushing, and clinker handling.

10

5

7

Supervise refractory jobs during plant shut down (non-routine job, once a four months) and daily routine sit activity

10

5

8

Misc. activities like false air and flow measurements, drop test of weigh feeders, taking part during heat balance, skill upgradation of shop floor people during their regular visit to sites.

5

5

9

Responsible for internal control effectiveness monitoring for the processes.

5

5

FINAL :

a) Adjustment of operational parameters for efficient operation and to achieve the product quality as per Nimbol cement Plant standard.

b) Start / stop of all sections in emergency conditions or under the broad guide line available in CCR from the HOD ( prod).

c) Reshuffling of available shift man power and resources on priority basis for optimum out put / utilisation and smooth shift operation.

d) Issue of gate pass to shop floor peoples and empty vehicles which are under production dept.

e) Kiln shutdown activity perform

RECOMMENDATION:

a) For improvement projects and operational parameters if they are entirely different from routine ones.

b) for disciplinary action against shop floor people for any type of misconduct inside the plant.

G. Key Challenges

· Maintaining stability with AFR / alternative fuel variation

· Controlling specific heat consumption during peak load

· Managing manpower with minimum downtime

H. Competencies Required

Technical

· Kiln process control

· Raw mix design understanding

· Energy optimization

· Cement grinding optimization

· PLC/DCS knowledge