Conventional (Manual) Machinist

SUMMARY

The Conventional Machinist is responsible for setting up and operating manual machining equipment to manufacture precision aerospace components within a fast-paced production environment. This role requires strict adherence to engineering specifications, aerospace quality standards, and safety protocols, while consistently maintaining tight tolerances and high repeatability. The Conventional Machinist works with a variety of materials and collaborates closely with engineering and quality teams to ensure all parts meet exacting performance and compliance requirements.

ESSENTIAL FUNCTIONS

• Set up and operate conventional/manual machines including manual lathes, manual mills (Bridgeport), honing machines, and grinding equipment
• Interpret complex aerospace engineering drawings, blueprints, and GD&T requirements
• Machine a variety of materials including aluminum, titanium, stainless steel, and high-temperature alloys
• Perform precision measurements using micrometers, calipers, bore gauges, and height gauges
• Maintain tight tolerances, often within ±0.0005" or tighter depending on part requirements
• Perform in-process inspections to ensure compliance with aerospace standards
• Deburr, polish, and finish parts to required specifications
• Document work performed in accordance with AS9100 and customer traceability requirements
• Maintain equipment, tooling, and work area in a clean and safe condition
• Collaborate with quality, engineering, and inspection teams to resolve machining or dimensional issues

 

QUALITY AND COMPLIANCE EXPECTATIONS

• Adhere to aerospace quality standards including AS9100 and customer-specific requirements
• Ensure full traceability of materials, processes, and completed work
• Participate in audits and continuous improvement initiatives
• Follow all safety and regulatory requirements, including OSHA standards

KNOWLEDGE

• Knowledge of manual machining processes including turning, milling, honing, and grinding
• Strong understanding of blueprint reading and GD&T
• Familiarity with aerospace quality standards such as AS9100
• Understanding of precision measurement tools and inspection techniques
• Knowledge of machining characteristics for a range of metals, including high-performance alloys

 

COMPETENCIES

• High attention to detail and commitment to quality
• Strong problem-solving and troubleshooting ability
• Ability to work independently with minimal supervision
• Effective communication and teamwork skills
• Strong time management and ability to meet production deadlines
• Consistency and discipline in maintaining repeatable machining processes

 

EXPERIENCE AND EDUCATION

• High school diploma or equivalent required
• Technical certification in machining preferred
• 3–7+ years of experience in manual machining, preferably in aerospace or high-precision environments
• Strong proficiency in blueprint reading and GD&T
• Experience working with tight tolerances and complex geometries
• Ability to work from process sheets, routers, and detailed work instructions

 

WORKING CONDITIONS

• Manufacturing environment with exposure to machinery, noise, and metalworking fluids
• Standing for extended periods and performing repetitive tasks
• Lifting of materials and parts as required
• Use of personal protective equipment in accordance with safety guidelines
• Overtime or flexible scheduling may be required based on production needs

 

WORK AUTHORIZATION/SECURITY CLEARANCE

• U.S. Citizen or Permanent Resident
• If a Security Clearance is required:
  • Candidates "must/may need" to be able to obtain and maintain a DoD Security Clearance
  • Successful candidates must be able to secure Program Access approval