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Job Description
Michigan, Warren: Tooling Group, MI
Job Id:
806
# of Openings:
0
The Formability Engineer will be responsible for the die face creation in CAD software and for evaluating the feasibility of automotive body components (BIW) and chassis parts. You will use advanced simulation software (AutoForm) to predict material behavior, identify potential manufacturing defects (such as thinning, splitting, or wrinkling), and collaborate with Design and Tooling teams to optimize part geometry for mass production.
This position is first (1st) shift and is located at our Hercules Tooling Group facility in Warren, Michigan.
Primary Responsibilities:
- Feasibility Analysis: Perform full-scale forming simulations on complex automotive panels (BSO. Box sides, QTR panels, hoods, fenders, door inners, etc.) using Autoform software.
- Design Optimization: Work closely with Product Design (CAD) teams to suggest geometry changes that improve formability without compromising styling or structural integrity.
- Die Face Design: Must be able to create Die faces in CAD for simulation and Tooling.
- Root Cause Analysis: Provide technical support during die tryouts and production launches to troubleshoot "splits" or "springback" issues on the physical press lines.
- Springback Compensation: Utilize morphing technology to compensate for Springback. Candidate must understand die compensation based on springback results from the simulation.
- Materials Science: Deep understanding of Forming Limit Diagrams (FLD), stress-strain curves, and the mechanical properties of metallic sheets.
- Manufacturing Knowledge: Must understand transfer stamping dies for large automotive panels.
Other Responsibilities:
- Fast-paced, team-oriented environment focused on quality, efficiency, and continuous improvement.
- Collaborative atmosphere where communication and teamwork are essential to meeting goals.
- Primarily sedentary, requiring prolonged periods of sitting at a desk and working on a computer.
- Frequent use of hands and fingers for typing and data entry.
- Occasional walking, standing, bending, and reaching to access files or office equipment.
- Must be able to lift or move up to 15 lbs (e.g., binders, office supplies).
- Visual and auditory ability to work with computers, phone, and printed documents.
Position Requirements:
- Bachelor’s Degree in Mechanical Engineering, Metallurgical Engineering, or a related field.
- Minimum of 3 years in automotive stamping or sheet metal forming, 5 year preferred.
- Ability to interpret complex data from thinning strain plots and circular grid analysis.
- Proficient in Microsoft Office products.
- Proficiency in simulation software AutoForm.
- Experience with CAD Software, NX (preferred) or CATIA V5/V6, for surface manipulation and die face creation.
Who We Are:
ArtiFlex Manufacturing designs and builds products and solutions for companies with tough challenges by employing people with a willingness and ability to be “Innovative. Problem Solving. Partners.” We support and embody a vision of safely growing our people and unleashing their full potential because we see greatness in everyone we hire. Better products and services for our customers result from the dedicated development of our employees. That’s our culture.
Benefits:
ArtiFlex employees are ArtiFlex owners with our Employee Stock Ownership Plan (ESOP). We provide a full array of Health and Welfare plans including: Medical, Dental, Vision, Long & Short-Term Disability, Life, Flexible Spending or Health Savings Accounts, 401k Matching, Paid Time Off, Holiday Pay, Annual Bonus, Tuition Reimbursement, Tool Purchase Program, Career Development, Training, Vehicle Purchase Supplier Discount, Company Events, Celebrations, and more!
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