Vehicle Safety Verification Technician I

WHAT YOU WILL DO

• Review test plan with engineers to understand load case preparation and post-test action
• Install test equipment and instrumentation used in automotive testing:
  • Accelerometer, pressure sensor, voltage and current monitor installation.
  • Proper Sensor cable routing for each impact test mode
  • Interior/Exterior Trim disassembly and reassembly associated with installation.
  • Accurate written and photographic records of all installed instrumentation.
• Prepare vehicle for testing (Pre-Test Operations) :
  • Record “received” and “tested” details such as weight, tire size, installed restraints etc.
  • Drain all fluids (coolant, oil, washer fluid, gas, refrigerant) and replace with non-flammable substitutes.
  • Ballast vehicle to specified test weight.
  • Use 3D Coordinate Measurement Machine (CMM) for structural deformation measurements.
  • Tape/target/paint vehicle to test specification.
  • Replace or modify parts of prototypes such as passenger airbags and door beams.
• Tear down of vehicle after test (Post-test Operations):
  • Remove all instrumentation and drain non-flammable fluids.
  • Use 3D CMM for post-test structural measurement.
  • Preform post-test structural teardown as directed by test engineer including door/pillar skinning, interior trim removal, gas tank removal etc.
• Work cooperatively in a team environment with other technicians and engineers.

 

Additional Responsibilities:

• Fully document vehicle instruments and modifications in a database environment.
• Parts and equipment ordering.
• Maintain shop equipment and tools.
• Maintain a safe, clean, and organized shop environment