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Job Description
| SUMMARY: | ||||||||||||||||
| Promote quality management throughout the plant to assure product quality levels are consistent with | ||||||||||||||||
| corporate standards and that products and technical services meet customer expectations. Continual | ||||||||||||||||
| improvement of manufacturing processes to increase quality, reduce waste, and improve efficiencies. | ||||||||||||||||
| Satisfy regulatory agency requirements and reduce product liability by managing the corporate quality | ||||||||||||||||
| program at the local level. | ||||||||||||||||
| QUALIFICATIONS: | ||||||||||||||||
| To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. | ||||||||||||||||
| 5+ years experience in Production of product, experience working with QC functions perferred. | ||||||||||||||||
| EDUCATION and/or EXPERIENCE: | ||||||||||||||||
| High School diploma or general education degree (GED)perferred, or five years of pipe manufacturing or | ||||||||||||||||
| Quality Control experience. | ||||||||||||||||
| COMPUTER SKILLS: | ||||||||||||||||
| Experience with computers and basic keyboarding skills. | ||||||||||||||||
| LANGUAGE SKILLS: | ||||||||||||||||
| Ability to read and interpret documents such as safety rules, operating and maintenance instructions, | ||||||||||||||||
| and procedure manuals. Ability to write routine reports and correspondence. | ||||||||||||||||
| MATHEMATICAL SKILLS: | ||||||||||||||||
| Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common | ||||||||||||||||
| fractions, and decimals. Ability to compute rates, ratio and percent and to draw and interpret bar graphs. | ||||||||||||||||
| REASONING ABILITY: | ||||||||||||||||
| Ability to apply common sense understanding to carry out instructions furnished in written, oral or | ||||||||||||||||
| diagram form. Have ability to deal with problems involving several concrete variables in standardized | ||||||||||||||||
| situations. | ||||||||||||||||
| PHYSICAL DEMANDS: | ||||||||||||||||
| The physical demands described here are representative of those that must be met by an employee to | ||||||||||||||||
| successfully perform the essential functions of the job. | ||||||||||||||||
| 1. | While performing the duties of this job, the employee is regularly required to stand and use hands | |||||||||||||||
| to finger, handle, or feel objects, tools, or controls. The employee frequently is required to walk, | ||||||||||||||||
| reach with hands and arms, and talk and hear. | ||||||||||||||||
| 2. | The employee is occasionally required to stoop, kneel, crouch, or climb stairs, and to climb ladders | |||||||||||||||
| and work at heights up to 50 feet. | ||||||||||||||||
| 3. | The employee must frequently lift and/or move up to 50 pounds and occasionally lift and/or move up | |||||||||||||||
| to 50 pounds. | ||||||||||||||||
| 4. | Specific vision abilities required by this job include vision, distance vision, color vision, peripheral | |||||||||||||||
| vision, depth perception, and the ability to adjust focus. | ||||||||||||||||
| ISSUE DATE: | 11/1/2017 | REVISION LEVEL: | A | |||||||||||||
| WORK ENVIRONMENT: | ||||||||||||||||
| Working conditions are normal for a manufacturing environment. Work involves frequent lifting of materials | ||||||||||||||||
| and product up to 50 pounds. Machinery operation requires the use of safety equipment to include but not | ||||||||||||||||
| limited to: eye safety glasses, hearing protectors, work boots, and gloves. Loose fitting clothes and | ||||||||||||||||
| jewelry are not permitted. | ||||||||||||||||
| ESSENTIAL DUTIES AND RESPONSIBILITIES: Includes the following. Other duties may be assigned. | ||||||||||||||
| 1. | Do line audits. | |||||||||||||
| 2. | Does 24 hour drop area inspections, also including hydro tester drop area. | |||||||||||||
| 3. | Performs the following test: | |||||||||||||
| a. Rubber ring tests. B. Acetone test C. Flattening/stiffness test d. Impact/brittleness tests | ||||||||||||||
| e. Quick Burst Test f. Long-term test g. Resin density & melt index i. Carbon black loading | ||||||||||||||
| k. Joint integrity | ||||||||||||||
| 4. | Check pipe truck loading | |||||||||||||
| 5. | File new specs and revisions in active books and canceled specs into canceled files. | |||||||||||||
| 6. | Uses calipers, dail gauges, OD/ID tape, plug gauges and other hand measurement tools as required. | |||||||||||||
| 7. | Checks the quality of finished goods for shipment and return goods for acceptance to stock. | |||||||||||||
| 8. | Checks pipe inventory periodically and red circles damaged pipe to be removed from shipping stock. | |||||||||||||
| 9. | Responsible for the inspection and testing of finished products and reject those products that are | |||||||||||||
| conforming to the finished product specification. | ||||||||||||||
| 10. | Take care of record keeping filing, I.E. inspections results, test data, daily file of "lot" data by | |||||||||||||
| extruder and product etc. | ||||||||||||||
| 11. | Lot sample and inspect rubber rings and other raw materials. | |||||||||||||
| 12. | Collect hydro tester charts and records. | |||||||||||||
| 13. | Make daily/monthly Q.C. inspection reports. | |||||||||||||
| 14. | Investigate complaints regarding quality and/or performances of products. | |||||||||||||
| 15. | Coordinates the maintenance of testing equipment and facilities. | |||||||||||||
| 16. | Take care of printers. | |||||||||||||
| 17. | Direct process control methods, including test procedures and frequencies to maintain quality level. | |||||||||||||
| 18. | Participates in and recommends improvements in test methods and quality standards for new and | |||||||||||||
| revised products. | ||||||||||||||
| 19. | Maintains good housekeeping at all times. | |||||||||||||
| 20. | Performs other miscellaneous jobs as directed. | |||||||||||||
| 21. | Performs other related duties as required. |