Job Description
Why Ansell?
At Ansell, we stay two steps ahead of workplace risk to deliver innovative safety solutions that enhance people's quality of life. As a global leader in protection solutions, we design and develop a wide range of products including gloves, clothing, and other protective gear to keep workers safe and productive across industrial, medical, and consumer applications.
Responsible to monitor compounding, dipping and after process and packing functions in HGBU Manufacturing area and initiate corrective measures to, if there are any performance problems. Design and carry out new project type improvements for the current process to gain better yield to improve AQL Levels and improve the productivity. Also accountable for safety, housekeeping and industrial relations of HGBU manufacturing area.
What benefits and opportunities does Ansell offer?
- Competitive compensation plan, including a performance based annual incentive.
- A culture of belonging and inclusion, collaboration thrives, and everyone feels seen, heard, and empowered across our global community.
- Ansell University, LinkedIn Learning and Mentorship programs to develop professional and interpersonal skills.
Opportunities to advance and grow within the company through LinkedIn Learning and Mentorships.
What your role will be?
1. Develop and recommend plans and programmes for the department to ensure the product manufacture on time, at standard cost and within manufacturing specifications.
2. Analyze existing production processes and develop recommendations for changes to working methods or operation sequences that will minimize risks, costs, and wastage increase yields and productivity and improve the quality and consistency of final products.
3. Develop, recommend and implement standard work practices to ensure that the product meets the accepted quality requirements that are required to achieve and improve the AQL of the product at HGBU Manufacturing Department.
4. Introduce statistical process control, process capability measurements and develop control plans of entire manufacturing processes including new process evaluation.
5. Develop and implement processes, standards and procedures for the engineering and technical work performed in the department and work closely with the manufacturing team to develop Poka-Yoke Standard Work and provide coaching, technical help and suggestion to issues.
6. Continuously monitor the process and to take proactive steps to ensure that the process is within specifications and standard operating procedures, and that the quality of the manufactured gloves meet Company and regulatory specifications.
7. Working with the manufacturing team to investigate, study, identify and eliminate sources of failure to improve the functionality of product. Perform process problem analysis and implement corrective and/or preventive actions including root cause analysis for process defects, evaluate defect prevention methodologies.
8. Conduct necessary process validation and risk management activities, training, awareness programs related to process control in Medical division and actively participate in new Product/ projects launching activities in Medical Manufacturing area.
9. Ensure that all machine and equipment are calibrated, qualified, and well maintained and kept in working conditions.
10. Analyze all rejects and recommend action to eliminate or reduce the problem.
11. Develop and recommend steps for the achievement of production efficiency and optimizing yield. Continuously review the product cost and seek opportunities to reduce cost without affecting the quality of the manufactured product.
12. Responsible for establishing, maintaining, and improving effectiveness of Daily Management Systems (DMS); developing 24-hour action plans, setting priority of teams, and allocating resources to support the plan; eliminating losses and root cause problem solving; & building the capability of the line teams, enabling self-sufficient teams according to the APS journey.
13. Responsible for analyzing current data & setting future 90-Day targets adhering to the site master plan and achieving the set targets.
14. Data analyze for PRM, WDS and Monthly Direction Setting meeting through which the progress of the 90- Day Targets are monitored - report results, flag issues and request resources.
15. Ensure that MM, PCM and QAM are aware of development quality problems and potential problems, which will impact on business.
16. Assist the MM and PCM in developing programmes and plans and ensure all other relevant Managers and Supervisors are aware of such programmes.
17. Ensure the necessary documents/records are originated and maintained to meet the regulatory and GMP needs.
18. Investigate customer complaints, which may due to the production problems and report findings to the Management.
19. Ensure only safe working practices are followed and safety equipment provided are used correctly by employees on the site. Ensure all laid down safety procedures are adhered to and take positive actions when necessary to eliminate the risk of accident or injury to employees.
20. Ensure that the staff are trained motivated and competent to meet the manufacturing goal
21. Responsible to conduct IQAs on Company quality system and EHS Audits.
22. Any other duties and responsibilities assigned by the MM/PCM or whoever acting on his behalf
The Process Lead is expected to develop the operating teams’ technical understanding and mastery of process control. He/ She is the responsible person for overall process controlling activities of the department. The main purpose of the role is to eliminate process losses on equipment or areas and drive standards and problem solving.
The Process Lead is also responsible for managing process & production related data for the line structure, where with the Line lead & Maintenance lead is jointly responsible for the results on the line, including safety, quality, reliability, production attainment, productivity, and costs.
The line structure is responsible for establishing, maintaining, and improving effectiveness of Daily Management Systems (DMS); developing 24-hour action plans, setting priority of teams, and allocating resources to support the plan; eliminating losses and root cause problem solving; & building the capability of the line teams, enabling self-sufficient teams.
Develop and implement processes, standards and procedures for the engineering and technical work performed in the department and work closely with the manufacturing team to develop Poka-Yoke Standard Work and provide coaching, technical help, and suggestion to issues.
Ensure the process and to take proactive steps to ensure that the process is within standard operating procedures, and that the quality of the manufactured gloves meet Company and Regulatory specifications.
Working with the manufacturing team to investigates study, identify, and eliminate sources of failure to improve the functionality of product. Perform process problem analysis and implement corrective and/or preventive actions including root cause analysis for process defects, evaluate defect prevention methodologies
Schedule & allocate appropriate resources to conduct, assist, training, awareness programs related to process control
Ensure the necessary documents/records are originated and maintained to meet the regulatory and GMP needs.
Ensure only safe working practices are followed and safety equipment provided are used correctly by employees on the site. Ensure all laid down safety procedures are adhered to and take positive actions when necessary to eliminate the risk of accident or injury to employees.
Actively participate & Drive people for enhanced 6S & Kaizen further enhance GMP to improved ultimate company goals
Facilitate that the staff are trained motivated and competent to meet the manufacturing goals.
Drive process related DMSs/ Pillars by providing all the required supports to Line Lead, Maintenance Lead & Technical Expert.
Responsible for analyzing current data & setting future 90-Day targets adhering to the site master plan and achieving the set targets.
Data analyze for PRM, WDS and Monthly Direction Setting meeting through which the progress of the 90- Day Targets are monitored - report results, flag issues and request resources.
Responsible for monitor the effectiveness of process related IPSs/ UPSs conducted.
Make sure all the centerlines are updated and maintain the Centerline log/Deviation log/ Centerline Change Management Log on time while continuously improving the quality of the centerlines.
Make sure all the defined Mechanical centerlines are monitored and include it to the relevant check lists wherever necessary.
Analyze and manage all required data for line structure to make effective decisions in the Direction Settings and Use this data to identify process losses and to overcome them.
Work with line management to prioritize improvement opportunities.
Daily Management System (DMS) owner for CL, CO, CM. Hold & Maintain DMS discipline to ensure proper DMS execution.
Standardize equipment and work processes. Own the change management system for a designated process. Update work process strategies and operating procedures as changes occur.
Ensure that all machine and equipment are calibrated, qualified, and well maintained and kept in working conditions.
Actively participate in new product/ projects launching activities and validations in the area.
Communicate the root causes identified & the action plans for the customer complaints, which may be due to the production problems and report findings to the production teams.
Update MDM
Monthly S3 reporting to GBU coordinator
Share and reapply learning across processes, modules, and plants.
Prepare and arrange training on process/equipment changes through required training resources.
Collaborate with LL, ML, Technical Lead and EO’s to develop new standards
Any other duties and responsibilities assigned by the reporting supervisor or whoever acting on his behalf
What will you bring to Ansell?
- BSc Degree in relevant field
1 -2 years’ experience
Microsoft Power BI Data analyst (Intermediate, at Inversion Training center
- Thailand)
- Proficient in Statistical Process Control (SPC) techniques and skilled in using statistical analysis software statistical analysis software
- Experience with EIM (Environmental Impact Measuring) software and using inventory updates (CleanChain, and BHive),
Hands-on experience on FT-IR spectrometer, UV-VIS spectrometer, and AAS
Correlation analysis of matrix effect using nitrate ion-selective electrode
Research experience on statistical meta-analysis and correlations in RStudiosoftware
Proficiency in MS office packages and EndNote applications
Effective Communication