Back to jobsDemonstrate compliance to company code of conduct, ethics, policies & statuary & legal requirements.
Demonstrate compliance to Environmental, health & Safety standards in shop floor.
Demonstrate compliance to Quality Management systems such as ISO 9001:2015, IATF 16949:2016, AAR
Plan and execute actions to meet the KPI’s pertaining to the new product industrialization.
Participate in the ETO process.
Work closely with the Project management team to understand the New Product delivery dates and plan the validation/industrialization activities accordingly.
Evaluate the manufacturing feasibility of new products.
Verify the product related documents given by Engineering center for new products.
Validate multi cavity molds. Validate the critical to quality process parameters for new parts during mold validation and document the same.
Trouble shoot any deviations and co-ordinate with the EC, Demand Chain and Tooling management teams to implement the corrective actions required to eliminate the deviations.
Co-ordinate with various teams to implement any new equipment required as a part of new product industrialization.
Conduct product capability studies and correct if any deviations are noticed.
Establish the Pure cycle time of the process in line with the NBP inputs.
Co-ordinate with Industrial engineering to conduct time studies.
Co- Ordinate with Industrial engineering and develop/update the defined work for the channel where the product is being introduced.
Handover the Industrialized New parts to the Manufacturing team with the relevant documents.
Drive Quality Management systems such as ISO 9001:2015, IATF 16949:2016, AAR standards & Customer specific requirements within the Manufacturing
Plan and execute actions to meeting the KPI’s pertaining to process Engineering.
Conduct L1 meetings within the process team.
Monitor and improve the performance of the process engineering team.
Monitor the performance of the various manufacturing process and plan and implement improvement actions.
Monitor and control the factory scrap.
Plan and run projects to reduce the scrap level.
Verify and certify the material scrap note, daily.
CFT member for customer complaint management process.
Evaluate and define the process flow for New products. (PFD) and control the circulation of the document.
Develop and maintain Process Failure Mode Effect Analysis (PFMEA) for all the manufacturing processes. Conduct regular PFMEA review meetings to capture the risks and initial actions to mitigate the risks.
Issue and control process parameter sheets for all the process.
Define and monitor the performance of critical to process parameters.
Participate in ETO process and provide process inputs for new product costings.
Trouble shoot process deviations in the shop floor
Review scraped products on needs basis and device actions plans in case of any possible recovery.
Conduct trials on the channels to validate process changes.
Validate new processes.
Monitor the daily activities of the process engineers deployed in the shift.
Ensure the communication flow happens between the shifts with regards to process issues.
